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ebook Lithium Batteries 2024 - member's version

Introduction 9
1. International Transport Regulations 11
1.1 How to use this instruction manual 13
1.2 Definitions 17
1.3 General requirements 19
1.3.1 Test requirements 19
1.3.1.1 Manual of test and Criteria 19
1.3.1.2 Transitional measures 19
1.3.1.3 Exemptions from the testing requirements 20
1.3.2 Manufacturing Quality Control Program 20
1.3.3 Protection from short circuit 21
1.3.4 Damaged and Defective Batteries 21
1.3.5 Packages containing a combination of lithium batteries "packed with" and "contained in"equipment 22
1.3.6 Lithium batteries containing both a combination of primary lithium metal cells andrechargeable lithium ion cells 23
1.4 Packaging 23
1.4.1 Table with Packaging Codes 25
1.5 Marking and Labelling 26
1.6 Documentation 28
1.7 Special Provisions 32
1.8 Packing instructions 33
1.9 Transport Mode specific requirements 34
1.9.1 ADR - Exemption for quantity carried per transport unit 34
1.9.2 IATA - Restrictions in checked baggage and carry-on baggage 34
1.9.3 IATA - Restrictions on packing lithium batteries with other dangerous goods 36
1.9.4 IATA - Packages in overpack 36
1.10 Training requirements 37
1.11 Lithium batteries in vehicles 39
1.12 Lithium batteries Installed in Cargo Transport Unit 41
1.13 Lithium batteries contained in data loggers and cargo tracking devices 42
2.Shipping Modes Summary Sheets 43
List of Summary Sheets 44
2.1 LITHIUM METAL CELLS & BATTERIES (NEW) 45
2.1.1 LITHIUM METAL CELLS (including lithium alloy cells) 45
2.1.1_IA LITHIUM METAL CELLS (including lithium alloy cells)Fully regulated cells 46
2.1.1_IB. LITHIUM METAL CELLS (including lithium alloy cells)Small cells excepted 48
2.1.2 LITHIUM METAL CELLS CONTAINED IN EQUIPMENT (including lithium alloy cells) 51
2.1.2_I LITHIUM METAL CELLS CONTAINED IN EQUIPMENT (including lithium alloy cells)Fully regulated cells 52
2.1.2_II LITHIUM METAL CELLS CONTAINED IN EQUIPMENT (including lithium alloy cells)Small cells excepted 54
2.1.3 LITHIUM METAL CELLS PACKED WITH EQUIPMENT (including lithium alloy cells) 57
2.1.3_I LITHIUM METAL CELLS PACKED WITH EQUIPMENT (including lithium alloy cells)Fully regulated cells 58
2.1.3_II LITHIUM METAL CELLS PACKED WITH EQUIPMENT (including lithium alloy cells)Small cells excepted 60
2.1.4 LITHIUM METAL BATTERIES (including lithium alloy batteries) 63
2.1.4_IA LITHIUM METAL BATTERIES (including lithium alloy batteries)Fully regulated batteries 64
2.1.4_IB. LITHIUM METAL BATTERIES (including lithium alloy batteries)Small batteries excepted 66
2.1.5 LITHIUM METAL BATTERIES CONTAINED IN EQUIPMENT (incl. lithium alloy batteries) 69
2.1.5_I LITHIUM METAL BATTERIES CONTAINED IN EQUIPMENT (incl. lithium alloy batteries)Fully regulated batteries 70
2.1.5_II LITHIUM METAL BATTERY CONTAINED IN EQUIPMENT (incl. lithium alloy batteries)Small batteries excepted 72
2.1.6 LITHIUM METAL BATTERIES PACKED WITH EQUIPMENT (incl. lithium alloy batteries) 75
2.1.6_I LITHIUM METAL BATTERIES PACKED WITH EQUIPMENT (incl. lithium alloy batteries)Fully regulated batteries 76
2.1.6_II LITHIUM METAL BATTERIES PACKED WITH EQUIPMENT (incl. lithium alloy batteries)Small batteries excepted 78
2.2 LITHIUM ION CELLS & BATTERIES (NEW) 81
2.2.1 LITHIUM ION CELLS (including lithium ion polymer cells) 81
2.2.1_IA LITHIUM ION CELLS (including lithium ion polymer cells)Fully regulated cells 82
2.2.1_IB LITHIUM ION CELLS (including lithium ion polymer cells)Small cells excepted 84
2.2.2 LITHIUM ION CELLS CONTAINED IN EQUIPMENT (including lithium ion polymer cells) 87
2.2.2_I LITHIUM ION CELLS CONTAINED IN EQUIPMENT (including lithium ion polymer cells)Fully regulated cells 88
2.2.2_II LITHIUM ION CELLS CONTAINED IN EQUIPMENT (including lithium ion polymer cells)Small cells excepted 90
2.2.3 LITHIUM ION CELLS PACKED WITH EQUIPMENT (including lithium ion polymer cells) 93
2.2.3_I LITHIUM ION CELLS PACKED WITH EQUIPMENT (including lithium alloy batteries)Fully regulated cells 94
2.2.3_II LITHIUM ION CELLS PACKED WITH EQUIPMENT (including lithium ion polymer cells)Small cells excepted 96
2.2.4 LITHIUM ION BATTERIES (including lithium ion polymer batteries) 99
2.2.4_IA LITHIUM ION BATTERIES (including lithium ion polymer batteries)Fully regulated batteries 100
2.2.4_IB LITHIUM ION BATTERIES (including lithium ion polymer batteries)Small batteries excepted 102
2.2.5 LITHIUM ION BATTERIES CONTAINED IN EQUIPMENT (incl. lithium ion polymer batteries) 105
2.2.5_I LITHIUM ION BATTERIES CONTAINED IN EQUIPMENT (incl. lithium ion polymer batteries)Fully regulated batteries 106
2.2.5_II LITHIUM ION BATTERIES CONTAINED IN EQUIPMENT (incl. lithium ion polymer batteries)Small batteries excepted 108
2.2.6 LITHIUM ION BATTERIES PACKED WITH EQUIPMENT (incl. lithium ion polymer batteries) 111
2.2.6_I LITHIUM ION BATTERIES PACKED WITH EQUIPMENT (incl. lithium ion polymer batteries)Fully regulated batteries 112
2.2.6_II LITHIUM ION BATTERIES PACKED WITH EQUIPMENT (incl. Li-ion polymer batteries)Small batteries excepted 114
2.3 WASTE LITHIUM BATTERIES 117
2.3.1 WASTE LITHIUM METAL CELLS & BATTERIES (including lithium alloy batteries) 117
2.3.1.1 WASTE LITHIUM METAL CELLS & BATTERIES (including lithium alloy cells and batteries)Fully regulated_P903 118
2.3.2 WASTE LITHIUM ION CELLS & BATTERIES (including lithium ion polymer batteries) 121
2.3.2.1 WASTE LITHIUM ION CELLS & BATTERIES (including lithium ion polymer cells and batteries)Fully regulated_P903 122
2.3.3 CELLS & BATTERIES FOR DISPOSAL OR RECYCLING 125
2.3.3.1 CELLS AND BATTERIES FOR DISPOSAL OR RECYCLINGFully regulated 126
2.3.3.2 CELLS AND BATTERIES FOR DISPOSAL AND RECYCLINGStrong, impact resistant outer casing, gross mass of 12 kg or more 128
2.3.3.3 CELLS AND BATTERIES FOR DISPOSAL AND RECYCLINGSmall excepted cells and batteries 130
2.3.3.4 MIX WASTE LITHIUM CELLS & BATTERIES (with other non-lithium cells and batteries or alone)P909 + SP 636 ADR only 132
2.3.4 CELLS AND BATTERIES CONTAINED IN EQUIPMENT FOR DISPOSAL AND RECYCLING 135
2.3.4.1 CELLS AND BATTERIES CONTAINED IN EQUIPMENT FOR DISPOSAL AND RECYCLINGCells and batteries contained in equipment 136
2.3.4.2 CELLS AND BATTERIES CONTAINED IN EQUIPMENT FOR DISPOSAL AND RECYCLINGCells and batteries installed in Exempted Equipment from private households (SP 670 ADR only) 138
2.3.4.3 CELLS AND BATTERIES CONTAINED IN EQUIPMENT FOR DISPOSAL AND RECYCLINGCells and batteries contained in Equipment from private households up to the intermediate processing facility(P 909 + SP 670 ADR only) 140
2.4 CELLS AND BATTERIES DAMAGED & DEFECTIVE 143
2.4.1 CELLS AND BATTERIES DAMAGED & DEFECTIVE – Not CriticalNon liable to dangerously react during transport 144
2.4.2 CELLS AND BATTERIES DAMAGED & DEFECTIVE – CriticalLiable to dangerously react during transport 146
2.5 PRE-PRODUCTION PROTOTYPES & PRODUCTION RUNS ≤ 100 CELLS AND BATTERIES 150

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